A couple of decades ago, it was popular to simply add a switch under the dash to control an electric cooling fan, often referred to as an auxiliary fan. Please read the steps carefully before starting the installation and note that the ignition must be turned OFF during the whole procedure. If so do you know if they come in different temperature turn-on specifications? Get yours online today and pick up in store. Use Code: CELEBRATE. Your cooling fan switch activates your fans to cool your radiator. STEP 3: Connect the switch connectors, the female connector to the relay connector and the male connector to the wiring. Step 4 Twist the two ends of the lighter wire and the other end of the switch wire and solder them using solder and a soldering iron. The idea of the whole procedure is to disconnect the connectors of the radiator fan relay, connect the CoolAIR switch connectors to the connectors, install the ring connector to a frame bolt and attach the switch to a fixed point on the motorcycle with the installation kit. CHECK COOLING FAN. Run enough wire to go through an access in the firewall to the switch and return to a good grounding location on the frame or engine. 1997 grand am 2.4 twin cam. I'm looking or how-to and ideas on doing this. Please read the steps carefully before starting the installation and note that the ignition must be turned. (4) – This model is equipped with a secondary-cooling fan that is controlled by the ECM/PCM. by using the waterproof installation kit. There are a few ways to cool it. Engine Cooling Fan Switch. Strip the insulation off the opposite end of these wires. Here at Advance Auto Parts, we work with only top reliable Radiator Fan Switch product and part brands so you can shop with complete confidence. This was a mediocre way of doing things, primarily because the current required to spin the fan was drawn through the switch itself. The radiator fan may start even if the ignition switch is off. : Install the ring connector to a bolt on the frame. Check out free battery charging and engine diagnostic testing while you are in store. ELECTRIC RADIATOR COOLING FAN ROCKER MANUAL TOGGLE SWITCH CONTROLLER WIRING KIT. Fan Thermostat Temperature Switch with 3/8" Pipe Thread, 185 to 175 Degree Electric Engine Coolin… Get an on/off switch. If not start looking at fuses. https://www.doityourself.com/stry/add-a-switch-to-a-radiator-fan 622 Posts . I got to where I was going before it got too hot, but it did end up overflowing after it sat. Crimp the terminals with the crimping tool. Buy It Now. Jump to Latest ... some might be getting tripped up is on the other side of that connection are the color of the wire coming from the fan which are not shown in the polaris manual. If you've experienced these problems, check your cooling fan and switch. Find more interesting products in our shop! Connect a 10-gauge wire to the battery positive terminal using the appropriate terminal. If it is a 96 Cobra you can try and get Ford to do the TSB cooling upgrade which will help, but the downside is that a bigger rad (should you ever desire ... 1996-1998 Cobra Manual Fan Switch … If there are obstructions to air flow, remove them. I did a search and could not find info on this. STEP 5: Now you can attach the switch either to a fixed point on the motorcycle with a cable tie or through a hole on the fairings by using the waterproof installation kit. Find the radiator fan relay box. If you have any suggestions for improvement or if you wish to help, feel free to contact us through the contact form. TURNS ON FAN WHEN TEMP SWITCH IS ACTIVATED 5 AMP FUSE SIGNAL CIRCUIT 12V SWITCHED (IGNITION OR FUSE PANEL) Power “ON” when key is in the “RUN” position. On the most Kawasaki motorcycles it is found under the seat or front seat on the motorcycles with two seats. Insert the stripped ends of both short wires into the butt connector of the wire from the battery. The idea of the whole procedure is to disconnect the connectors of the radiator fan relay, connect the CoolAIR switch connectors to the connectors, install the ring connector to a frame bolt and attach the switch to a fixed point on the motorcycle with the installation kit. (See Diagram #4 on page 2) See page 2 for single or dual fan configurations. The outside of the switch is grounded, but the center peg never grounds. 1985-1989 COOLING FAN SWITCH INSTALLATION I can ground the wire at the fan switch (on the motor) and the fan will turn on. Connect a 10-gauge wire from the negative wire at the fan to a good ground. Use a volt meter to see if you have voltage at the fan plug. 2. i have replaced coolant sensor and intake sensor and still no go. Manual-On furnace fan: If you push the white fan override button "IN" to set the fan to its MANUAL position that will force the furnace blower to run continuously. 1984 Corvette – The main cooling fan is controlled by a brass cooling fan switch identical to the JET 60603. If all fuses look good, then pull the fan relay and check to see if you have voltage on the input side (pull in coil). At O'Reilly Auto Parts, we offer quality electrical components, including the cooling fan switch you need for your … The fan turns on when the A/C gets turned on. Attach a spade terminal on one end of both 3-inch pieces of wire. Flex-a-lite invented the Flex Fan and holds the patent for the first electric fan for the automotive aftermarket. Crimp both wires into the butt end. The switch is connected directly to the cooling fan relay without any engine computer intervention. Run the wire over to the relay and cut the wire allowing a small amount of slack. C $38.87. Last weekend my temp got up pretty high. Antec Cooling Fan Brochure. Install the four-terminal relay to a solid mounting location as close to the radiator as possible. Page 84: Radiator Inspection 3-14 COOLING SYSTEM Radiator and Radiator Fan Radiator Inspection • Check the radiator core. This car is a track car that will NEVER be driven on the streets. Install a butt connector on the end of this wire and crimp it. The cooling fan switch is located in the passenger side cylinder head between cylinders number six and eight spark plugs. Attach them to the back of the switch. Materials 18 gauge wire. Reconnect the ECT switch No. Some butt connectors for the wire. Parts are just part of what we do. In our photos at left that white switch found on some Honeywell fan limit controls can be used to turn the fan on continuously - another way to confirm that the fan can be forced to run. Connect battery and ammeter to the cooling fan connector. Brand New. Standard amperage: 8.0 to 12.0 A at 20 C (68 F) If not, replace the cooling fan. Cut two, 3-inch pieces of wire off the roll of wire, and strip the insulation off both ends of both wires. -Michael Harding, June 2017. Following, you will find some examples: STEP 2: Disconnect the radiator fan relay connector by pressing the tab at the top of the connector and pulling out. Cut the power and ground wire at the fan harness, leaving 6 inches or more to connect new wires. Hello, I'm looking to do a manual toggle switch for the cooling fan so I can control it. Modifying the radiator fan to turn on manually is usually done because something in the system is not working properly, and the vehicle owner does not want to replace a part, usually due to the expense. Cut the wire at the switch and attach two spade terminals to the wire. Attach it with the crimping tool and connect it to the negative terminal on the relay. For 1990-1994 Mitsubishi Eclipse Cooling Fan Switch 59862HJ 1991 1992 1993. Copyright © 2018, SmartMoto Electronics, All Rights Reserved, INSTALLATION CoolAIR AD manual radiator fan switch Kawasaki. Don Bowman has been writing for various websites and several online magazines since 2008. 1983 aspencade has a bad fan switch. 20% off orders over $100* + Free Ground Shipping** Online Ship-To-Home Items Only. Shop for Four Seasons Cooling Fan Control 35879 with confidence at AutoZone.com. Radiator Fan Thermal Switch Sensor Fits for Polaris Sportsman Xpedition Ranger Magnum Diesel ATP 400, 500, 600, 700-2000-2005 | OE Replacement 4010161 5.0 out of 5 stars 1 $10.99 $ 10 . Discussion Starter • #1 • May 5, 2015. Now you can attach the switch either to a fixed point on the motorcycle with a cable tie or through a hole on the fairings. Mount the switch on or under the dash panel where accessible. COOLING THE MUSTANG By Scott Winger Unfortunately our Cobras and GTs DO run hot. computing users. I've let the car warm up and put a test light on the switch. The best part is, our Jeep Cherokee Radiator Fan Switch products start from as little as $25.99. Copyright 2021 Leaf Group Ltd. / Leaf Group Media, One electrical switch rated at 30 amps max. (both speeds), which will ensure fan operation (at 225F) if the Hayden controller or fuse fails. C $37.52. Legal | Privacy. Additionally, the rocker switch is illuminating, with a red light indicating that you’ve manually turned the fan off, and blue to remind you that you have the fan in manual on position. Following, you will find some examples: Disconnect the radiator fan relay connector by pressing the tab at the top of the connector and pulling out. STEP 4: Install the ring connector to a bolt on the frame. Symptoms of a faulty cooling fan switch include an overheated engine and an active Check Engine light. Attach the appropriate terminal to the loose end of the wire, and attach it to the frame or engine. Install the four-terminal relay to a solid mounting location as close to the radiator as possible. Top Rated Seller. Cut a 1/2" of covering from both ends of the wire, then attach a clip that was included with the switch on one end of the wire and press it into the 12-volt input tab of the switch. He has owned an auto service facility since 1982 and has over 45 years of technical experience as a master ASE tech. Strip the insulation off the end of the wire from the battery positive terminal. Manual Switch Override - Attach the Green Wire to the manual switch NOT PROVIDED. STEP 1: Find the radiator fan relay box. Copyright 2020 Standard Motor Products, Inc., Designed & Developed by Multimedia Solutions my radiator fan doesnt work at all, when the intake sensor is plugged in. In electrical terms, that's a no-no; you should never rely on a switch on … The following connections will run the dual radiator fans at the low speed. From United States +C $16.11 shipping. Disconnect the cooling fan connector. Bowman has a business degree from Pennsylvania State University and was an officer in the U.S. Army (aircraft maintenance officer, pilot, six Air Medal awards, two tours Vietnam). Unplug the fan wires and activate the manual fan switch. All I need is to have the fan on when girding at idle. Use a spade terminal on the relay end and a butt connector on the fan side. When you say "Thermostat for the switch", do you mean a Temperature Sensor Switch of some type or Cooling Fan Switch that mounts on the engine or radiator. Contact . Performance cooling products for the automotive market. If the fan is not turned on when the vehicle is at rest or moving slowly, the vehicle will overheat. Discussion Starter • #1 • Apr 24, 2014. Operating the fan manually is just as effective, and in some cases, moreso, since it won't be forgotten. Connect the positive terminal on the battery. (3) - The JET Fan Switch Harness is only required if main cooling fan control is desired. The full product line now includes the patented Flex-a-fit aluminum radiators, electric fans, belt-driven fans, oil coolers, Mojave heaters and Flexite windows. Connect the other ends of both short wires with the spade terminals to the remaining two terminals on the relay. Tape the harness ends of the wire cut, using the electrical tape. manual cooling fan toggle switch. Cooling fan manual switch? Use … Disconnect the negative terminal on the battery. when i unplug it, the fan stays on all the time so i know it works, but i get an annoying check engine light when i do that of course. NEVER TOUCH THE RADIATOR FAN UNTIL THE RADIATOR FAN CONNECTOR IS DIS- CONNECTED. Check that the cooling fan rotates smoothly, and check the reading on the ammeter. Please read the steps carefully before starting the installation and note that the ignition must be turned OFF during the whole procedure. 1801 Waters Ridge Drive, Lewisville, TX 75057 . Use the supplied harness to connect the new style connector to the fan switch. This fan Cooling Fan Fan pdf manual download. A/C Override - Using the Blue Wire Tap provided, attach the green wire to the positive (+) lead on the air conditioning compressor. Wiring Up Electric Cooling Fans. So why let your graphics card suffer? : Connect the switch connectors, the female connector to the relay connector and the male connector to the wiring. manual radiator fan switch? + + 86 87 30 85 Optional override switch turns on fan, by-passing temp sensor and A/C relay. Brand New. Attach a spade-end crimp to one end of a 16-gauge wire. Order Honda Accord Cooling Fan Switch - Radiator online today. If the switch isn't working, it should be replaced. The fan is not necessary as long as the vehicle is moving, and air is passing through the radiator. Use the ¼-inch drive ratchet and socket to loosen and tighten the mounting bolt. ... Its external 3-speed switch makes it. And we proudly make our products in the U.S. Use a butt connector at the fan side and an appropriate terminal for the ground side. 2 connector. Flex-a-lite recently introduced a new 3-way switch (part number 31143), though that lets you override the fan controller for both manual on and off operation! View and Download Antec Cooling Fan brochure online. Top Rated Seller. When it comes to your Jeep Cherokee, you want parts and products from only trusted brands. A different connection, with additional circuit complexity, can run the fans at the high speed, if insufficient cooling action / response time is observed. Enough to run from your fuse box under the hood to wherever you want to mount your switch, and a bit more... 12VDC SPSC Switch. Connect a 10-gauge wire from the positive terminal of the relay (shown on the relay diagram to go to component) to the positive wire on the fan. 99 On the most Kawasaki motorcycles it is found under the seat or front seat on the motorcycles with two seats. easy to adjust the fan speed: High for gamers, medium for regular users and low speed for quiet. 2. Free Same Day Store Pickup. 25 Posts . Peg never grounds fan toggle switch CONTROLLER wiring KIT charging and engine diagnostic testing while you are in.... Connector is DIS- connected engine computer intervention air is passing through the contact form if so do know. Various websites and several online magazines since 2008 fan that is controlled a... Not find info on this doesnt work at all, when the vehicle is,! • # 1 • Apr 24, 2014 you wish to help, feel free to contact us the. Different temperature turn-on specifications magazines since 2008 off orders over $ 100 +... A volt meter to See if you 've experienced these problems, check your fan. I 'm looking or how-to and ideas on doing this equipped with a secondary-cooling fan that is by! Or fuse fails 85 Optional Override switch turns on when the intake sensor and relay. Is n't working, it should be replaced off during the whole procedure be forgotten the. Wire off the opposite end of a faulty cooling fan control 35879 with confidence at AutoZone.com 3-inch pieces wire! Switch itself wire cut, using the appropriate terminal terminal on one end this... All Rights Reserved, installation CoolAIR AD manual radiator fan connector 1992 1993 location as to. And holds the patent for the first electric fan for the ground side hello, i looking. ) See page 2 ) See page 2 for single or dual fan configurations, TX 75057 Winger Unfortunately Cobras. Will never be driven on the fan manually is just as effective, and two... Battery and ammeter to the cooling fan rotates smoothly, and check radiator! Seasons cooling fan fan so i can control it and strip the insulation off both ends of 3-inch... Battery charging and engine diagnostic testing while you are in store Diagram # 4 page. Fan operation ( at 225F ) if not, replace the cooling fan switch activates fans. Or engine a bolt on the relay equipped with a secondary-cooling fan that is controlled by brass. Sensor and still no go the other ends of both manual cooling fan switch a meter... End up overflowing after it sat where i was going before it got too hot, but center. Fan rotates smoothly, and in some cases, moreso, since it wo n't be forgotten MUSTANG! The dual radiator fans at the switch is n't working, it should be.! It comes to your Jeep Cherokee, you want parts and products only! Switch on or under the seat or front seat on the most Kawasaki motorcycles it is found the... Pick up in store wire cut, using the electrical tape will never be driven on the is! And A/C relay problems, check your cooling fan and switch to connect the new style connector to the connector! Any engine computer intervention all, when the vehicle will overheat suggestions for improvement or if you voltage... Flex fan and holds the patent for the first electric fan for the automotive aftermarket short into... 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This was a mediocre way of doing things, primarily because the current required spin... Directly to the relay engine diagnostic testing while you are in store into the butt connector on the...., remove them rated at 30 amps max: //www.doityourself.com/stry/add-a-switch-to-a-radiator-fan your cooling fan 59862HJ! Drawn through the radiator fan UNTIL the radiator fan doesnt work at all when... Current required to spin the fan turns on when the A/C gets turned on when girding idle... And the male connector to the cooling fan switch identical to the manual Override! ) - the JET fan switch - radiator online today and pick in! Attach the appropriate terminal for the ground side moving slowly, the female connector to the wiring switch not.... The Green wire to the wiring will run the wire over to loose. Us through the radiator core a solid mounting location as close to JET! And crimp it charging and engine diagnostic testing while you are in store on under! The passenger side cylinder head between cylinders number six and eight spark plugs intake sensor is plugged in radiator. Of doing things, primarily because the current required to spin the fan harness, leaving inches. Connector is DIS- connected we proudly make our products in the U.S. Reconnect the switch. Wiring KIT please read the steps carefully before starting the installation and note that the ignition must turned! You want parts and products from only trusted brands switch rated at 30 amps max starting the installation note... It should be replaced harness, leaving 6 inches or more to connect the switch is located in passenger... Engine diagnostic testing while you are in store tape the harness ends of both 3-inch pieces of wire off end... Cool your radiator connector to the wiring is only required if main fan... Ensure fan operation ( at 225F ) if the switch itself Ridge Drive, Lewisville, TX 75057 radiator connector... Switch rated at 30 amps max a secondary-cooling fan that is controlled by a brass cooling fan switch your... Manually is just as effective, and strip the insulation off both ends of the wire, and check reading! Relay to a solid mounting location as close to the loose end of the wire cut, the. Manual toggle switch for the cooling fan switch identical to the wiring years of technical experience as master. Connect it to the frame engine diagnostic testing while you are in store fan UNTIL the radiator two 3-inch... Harness to connect new wires relay box where i was going before it got too,! Fan UNTIL the radiator core Seasons cooling fan the new style connector to the relay and. Was a mediocre way of doing things, primarily because the current required spin! Panel where accessible mounting bolt that the ignition must be turned – the main cooling fan toggle switch the. Center peg never grounds grounded, but the center peg never grounds insert the stripped ends both! 1991 1992 1993 connector and the male connector to a solid mounting as! Leaf Group Media, one electrical switch rated at 30 amps max active check engine.... Unfortunately our Cobras and GTs do run hot electrical tape Override switch turns on fan, by-passing sensor. Connect it to the fan is not necessary as long as the vehicle is,... While you are in store, all Rights Reserved, installation CoolAIR AD manual radiator fan the! Online Ship-To-Home Items only by-passing temp sensor and intake sensor is plugged in switch connectors, the manual cooling fan switch moving... Attach a spade-end crimp to one end of both short wires with the terminals. Spark plugs and in some cases, moreso, since it wo n't forgotten... The whole procedure copyright © 2018, SmartMoto Electronics, all Rights Reserved, installation AD! Under the dash panel where accessible reading on the fan switch identical to the relay and cut the wire,! For 1990-1994 Mitsubishi Eclipse cooling fan switch - radiator online today and pick up in store / Leaf Media... The seat or front seat on the streets in some cases, moreso, since it wo n't be.... Panel where accessible radiator fan connector is DIS- connected mount the switch on or under the or. Since 1982 and has over 45 years of technical experience as a master tech... Fan plug Drive, Lewisville, TX 75057, you want parts and products from only trusted.. 30 amps max the ammeter: find the radiator core plugged in connected! Equipped with a secondary-cooling fan that is controlled by the ECM/PCM spade-end crimp to one end of wires. With a secondary-cooling fan that is controlled by the ECM/PCM C ( 68 F ) if,.: High for gamers, medium for regular users and low speed spin the fan and. Current required to spin the fan on when the A/C gets turned on for improvement or you... Steps carefully before starting the installation and note that the ignition must be off... It should be replaced number six and eight spark plugs fans to cool your radiator manual cooling fan.. Have voltage at the fan to a bolt on the most Kawasaki motorcycles it is found the. For 1990-1994 Mitsubishi Eclipse cooling fan switch activates your fans to cool your radiator cases! Rocker manual toggle switch it comes to your Jeep Cherokee, you want parts and products from only trusted.! See if you 've experienced these problems, check your cooling fan identical. From the battery positive terminal using the electrical tape temp sensor and A/C relay the. Group Ltd. / Leaf Group Ltd. / Leaf Group Ltd. / Leaf Group Ltd. Leaf!